Lithium – ion Batteries Quality & Reliability based on Revolutionary Innovation

The increasing demands of Material Handling and Logistics Industry as well as the diversity of applications of modern forklifts/ trucks require batteries capable to operate under extreme conditions and run longer.

Sunlight Li.ON FORCE motive power range incorporates Sunlight Group’s vast know-how and long experience in the design & production of Lithium-Ion batteries for advanced applications into a robust product destined for a broad spectrum of industries, including Material Handling and Logistic.

Description

The increasing demands of Material Handling and Logistics Industry as well as the diversity of applications of modern forklifts/ trucks require batteries capable to operate under extreme conditions and run longer.

Sunlight Li.ON FORCE motive power range incorporates Sunlight Group’s vast know-how and long experience in the design & production of Lithium-Ion batteries for advanced applications into a robust product destined for a broad spectrum of industries, including Material Handling and Logistic.

A complete range for motive applications of high safety standards. Designed with quality & reliability based on Innovation.

A complete range for electrical Industrial Vehicles (eIV) with high safety standards. Designed with quality & reliability based on Revolutionary Innovation.

With the promise of greater operational efficiency, Industry 4.0 adoption continues to grow and Sunlight Group has applied this new technology to Li.ON FORCE batteries range, enhancing the connection of operation stages, along with optimizing safety and implementing  a predictive maintenance program.

BENEFITS & FEATURES

Modular design

  • Maximum safety
  • Full monitoring and balancing per cell
  • Robust construction
  • Serviceability

Battery Housing

  • Available in all sizes (standard DIN trays or customized upon request).
  • Retrofit in conventional trays of Lead- Acid powered forklifts
  • Additional compartment designed for counterweight to meet weight requirements
  • Durable housing allowing easy handling
  • Serviceability
  • Flexibility on special demand

Battery Interface

  • Charging selection button: fast –standard-slow (with “ribbon”: sunlight innovation)
  • On-board State of Charge display
  • Single power-ON mounted on the battery
  • Two integrated power plugs for easier recharging without removing the battery from the forklift

BMS BENEFITS & FEATURES

BMS Battery’s DNA

Battery Management System Functions

SAFETY

  • Overcharging
  • Deep discharge
  • Overcurrent
  • Temperature
  • Short circuit
  • High current fuses (module and battery level)

DIAGNOSIS

  • State of Charge SoC,
  • State of Health (SoH) calculation
  • Internal Resistance
  • Errors/ warnings indication
  • Event logging
  • Data logger

FUNCTIONS

  • Balancing function per single cell
  • Sleep mode when the battery remains idle (minimization of self-consumption)

MONITORING

  • Continuous monitoring of all crucial parameters (current, temperature, voltage etc.)

INTERFACE

  • State of Charge (SoC) & status indication
  • External touch screen display (optional)
  • Communication with charger

STANDARDS

  • BMS certified according to directives: EMC, EMI, RED
  • Designed according to IEC 61508

Active balancing method

GLocal Battery Intelligence

Βi-directional communication

24/7

  • Battery monitoring
  • Safety
  • Maintenance diagnosis
  • First level maintenance
  • e-mail with warning messages
  • Identification of warning messages
  • Modify charge options on customers demand
  • Communication in 3 access levels | Sunlight  – Supplier –  Warehouse Manager

Connecting

  • Innovation
  • Performance
  • Evolution
  • Quality
  • Future technology
  • Reliability

Ideal tool for lithium ion batteries leasing Customized

Business intelligence analysis

APPLICATIONS

eIV (electrical Industrial Vehicles)